How To Make A Motorcycle

How I Built An Electric Motorcycle From SCRATCH - Build & Test Ride!




How I Built An Electric Motorcycle From SCRATCH - Build & Test Ride!

In this video I show how I built a torquey electric motorcycle from scratch. Check out my blog for all the details on what parts and materials I used and how I put it all together:
https://renewablesystemstechnology.com/project-blog/how-i-built-an-electric-motorcycle

Get the plans here: https://www.resystech.com/electric-streetfighter.html

I built this bike for less than HALF the price of an equally sized ZERO S (~$5000 Canadian). This aggressive looking streetfighter uses the same 24 kW (32 hp) drivetrain as the previous Cyber Trike project. The QS direct drive motor produces 250 ft-lb of instant torque, 150 km/h top speed at 120V, and the entire bike only weighs 300 lbs, making it comparable to most 300cc ICE bikes.

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ROI breakdown:
Cost of build = ~$5000 total
Nominal battery capacity = 4.3 kWh
Life span of LiFePo4 cells = ~5000 cycles
Range per charge = ~80km @ 80% DOD (up to 100 km @ 100% DOD)
Grid energy cost per kWh to charge at home with 110VAC = $0.12/kWh
Cost per full charge (100 km 'tank') = 0.12 * 4.3 = $0.52
Cost per km for energy for electric bike = 0.52 / 100 = $0.005

Avg price of gasoline in Canada today = ~$1.50/ liter
Energy in 1L of gasoline = 8.9 kWh
Fuel economy of the most efficient petrol bikes = ~60 miles per gallon, or 25.5 km per liter
Cost per km for fuel for gas bike = 1.5 / 25.5 = $0.06

Electric bike energy cost savings per km = $0.06 - $0.005 = $0.055
Savings per charge/cycle (80 km) = $0.055 * 80 km = $4.40
Payback period based on full cycle charges = $5000 / $4.40 =
1136 cycles

OR
Savings per day based on driving an avg 40 km per day as a daily commuter = $4.40 / 2 = $2.20
Payback period = $5000 / $2.20 = 2272 days, or 6.2 years.

Ie: it will pay for itself in ~6 years (or 1136 cycles, more specifically), completely. LONG before the LFP battery wears out at 5000 cycles. At ~$200/kWh, I could replace the battery almost 6 times with the cost savings to be had - not that I would need to, though. It should be clear to see the long term cost benefit to buying or especially converting to electric.

Specs:
Power: 12 kw/ 24 kWp, 32 hp gross
Motor: QS273 70H brushless hub motor
Battery: 74V/4.3 kWh LiFePo4
Range: up to 100 km's
Top speed: ~115 kph (71 mph) @ 72V, 150 kph (93 mph) @ 120V
Max torque: 350 Nm (258 ft-lb)
Controller: Kelly KLS72601
Wheelbase: 55" (140 cm)
Rake angle: 26°
Trail: 4.9" (124.5 mm)
Turning radius: 72" (183 cm)
Weight: 300 lb (136 kg)
Front suspension travel: 5" (130 mm)
Rear suspension travel: 8" (203 mm)
Front tire: 120/70-17 Shinko 705
Rear tire: 180/55-17 Metzler Karoo Street

Music: 'Dark Epic Hybrid Rock' by Pegasus Music Studio
https://audiojungle.net/item/dark-epic-hybrid-rock/28838847

How to Make Electric Motorcycle Using Cans And DC Motor At Home. How to Make Motorcycle Remote Control From Cans. If you really do know how to build stuff you can some save money on this as well. If you know someone with all the gear who'll let you use it, and you count your own time as free, then building a frame can cost a hundred bucks or so (if you make no mistakes, which is unlikely if it's your first time).

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